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Preface |
6 |
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Contents |
8 |
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1 Composite Materials and Types of Machining |
10 |
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1.1 Defining Composite Material |
10 |
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1.2 CFRP Composite Laminates |
11 |
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1.3 Fiber Metal Laminate (FML) |
11 |
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1.4 Classification of Composite Machining |
12 |
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1.4.1 Drilling |
13 |
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1.4.2 Turning |
14 |
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1.4.3 Milling |
14 |
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1.4.4 Trimming |
16 |
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1.4.5 Grinding |
18 |
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1.5 Laser Machining |
19 |
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1.5.1 Abrasive Water Jet Machining |
19 |
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1.5.2 Electrical Discharge Machining |
20 |
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References |
21 |
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2 Cutting Parameters and the Machinability Performance |
24 |
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2.1 Types of Cutting Parameters |
24 |
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2.1.1 Cutting Speed (m/min) |
24 |
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2.1.2 Spindle Speed (RPM) |
25 |
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2.1.3 Feed Rates (mm/min) |
25 |
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2.1.4 Depth of Cut (DOC) |
27 |
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2.2 Surface Roughness |
27 |
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2.3 Machined Surface Quality of Composites |
28 |
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2.4 Design of Experiments (DoE) |
29 |
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2.4.1 Two-Level Factorial Designs |
30 |
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2.4.2 The 23 Factorial Design |
31 |
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2.5 Research on Machining of Fiber Metal Laminates |
32 |
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References |
34 |
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3 The Carbon Fiber-Reinforced Plastic Project |
37 |
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3.1 Overview of the Project |
37 |
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3.1.1 The Experimentation |
37 |
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3.1.2 Workpiece Details |
37 |
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3.1.3 Solid Carbide End Mill Cutting Tool |
38 |
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3.1.4 Machine Setup |
40 |
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3.1.5 Control Parameters and Experimental Design Layout |
42 |
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3.1.6 Edge Trimming Parameters |
43 |
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3.1.7 Edge Trimming Process |
43 |
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3.1.8 Collecting Data of Surface Roughness |
43 |
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3.1.9 DoE Approach |
45 |
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3.1.10 Design of Experiment Software |
47 |
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3.1.11 Augment Design |
51 |
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3.1.12 Validation of Experiments |
52 |
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3.1.13 Summary of DoE Approach |
54 |
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References |
56 |
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4 Learning from the Carbon Fiber-Reinforced Plastic Project |
57 |
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4.1 Surface Roughness (Ra) of CFRP and Al2024 |
57 |
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4.2 Analysis of Variance of CFRP and Al2024 Response |
57 |
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4.3 Final Equation in Terms of Actual Factors for CFRP and Al2024 Responses |
60 |
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4.4 The Form of Interaction in a 3D Graph of CFRP Response |
63 |
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4.5 The Form of Interaction in a 3D Graph of Al2024 Response |
64 |
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4.6 Edge Trimming Parameter Optimization |
65 |
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4.6.1 Numerical Optimization |
65 |
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4.6.2 Graphical Optimization |
68 |
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4.7 Conclusion and Recommendations for Future Works |
69 |
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Reference |
69 |
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Appendix A |
70 |
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Appendix B |
72 |
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Appendix C |
75 |
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High-Performance Solid Carbide End Mills • CFRP Router |
75 |
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